Txhaj Moulding hauv PMMA
PMMA yog lub pob tshab, tawv tawv uas paub txog nws qhov pom kev pom tseeb zoo, huab cua tsis kam, thiab UV stability. Nws yog lub teeb yuag, tsis yog - tshuaj lom, thiab yooj yim rau kev tsim, ua rau nws yog qhov kev xaiv zoo tshaj plaws rau cov ntawv thov uas xav tau lub iav- zoo li lub ntsej muag, xws li teeb pom kev zoo, tsheb lo ntsiab muag, khoom siv kho mob.
Cov lus zoo.
Cov piv txwv zoo dua.
|
Khoom siv |
Yam ntxwv |
TechnicalIcov ntaub ntawv |
Daim ntawv thov |
|
Polymethyl Methacrylate (PMMA) |
+ Siab pob tshab |
Shrinkage: |
Teeb pom kev zoo, tsheb lo ntsiab muag, khoom siv kho mob |
|
+ Muaj zog cuam tshuam zoo |
|||
|
+ Huab cua tsis kam |
|||
|
+ Yooj yim molded rau hauv cov duab nyuaj |
|||
|
+ Kev ruaj ntseg zoo |
|||
|
- Yooj yim rau khawb thiab tawg nyob rau hauv qee yam mob, xws li raug rau cov tshuaj hnyav lossis kub kub |
Yuav Ua Li Cas Nrog Peb
Cov kauj ruam meej. Kev koom tes zoo.
1
Xa koj cov lus nug
Hu rau peb ntawm email
Thov xa email rau peb koj cov ntaub ntawv 3D lossis cov qauv khoom, nrog rau koj cov kev xav tau.
Peb tuaj yeem lees txais cov ntaub ntawv hauv qab no:
- ● SolidWorks (.sldprt)
- ● ProE (.prt)
- ● IGES (.igs)
- ● STEP (.stp)
- ● ACIS (.sat)
- ● Parasolid (.x_t lossis .x_b)
- ● .stl cov ntaub ntawv
- ● DWG
- ● DXF
2
Quote & Analysis
Koj Tsim
Koj yuav tau txais ib nqe lus luv luv, thiab peb yuav xa DFM tsom xam rau koj yog tias tsim nyog.
Peb tus thawj saib xyuas kev lag luam yuav tshuaj xyuas koj tus qauv tsim thiab muab peb cov lus qhia tsim khoom, pab koj tsim thiab ntsuas cov khoom tshiab sai sai, kev lag luam thiab tsis muaj kev pheej hmoo, txo koj cov nqi tag nrho.
3
Order Confirmation, Manufacturing pib
Peb mam li pib tsim cov txheej txheem, Peb kuj muab kev sib dhos thiab nto tiav.
- ● Anodizing
- ● Dub Oxide
- ● Bead Blasting
- ● Zinc Plating
- ● Hmoov Txheej
- ● Zinc Plating
- ● Nickel Plating
- ● Passivation
- ● Electropolishing
- ● Electroless Nickel Plating
- ● Lwm yam kev cai tiav
4
Cov khoom raug xa tawm!
Peb muaj peev xwm ua tau tag nrho
cov khoom rau koj lub tsev khaws khoom los ntawm hiav txwv lossis huab cua.
PMMA Txhaj Moulding Chaw tsim tshuaj paus / Hoobkas / Tus neeg muag khoom -Cov Lus Qhia Kom Paub
Cov ntsiab lus
1.Qhov zoo ntawm PMMA Txhaj Moulding
2.Kev siv ntawm PMMA Moulded Parts
3.Cov lus qhia kom zoo dua nto tiav
1. Qhov zoo ntawm PMMTxhaj Molding
Optical clarity thiab pob tshab, feem ntau siv los ua iav hloov
Zoo huab cua thiab UV tsis kam, tswj kev ua haujlwm sab nraum zoov
Lub teeb yuag, nruj, tsis yog - lom, thiab yooj yim rau txheej txheem
PMMA txhaj tshuaj molding yog dav siv nyob rau hauv cov lus qhia, teeb pom kev zoo npog, lo ntsiab muag, kos npe, thiab tiv thaiv vaj huam sib luag
Peb tau tsim PMMA molded Cheebtsam rau:
Mechanical khoom: customized PA Cheebtsam thiab haumxeeb qhov chaw tailored rau ntau haiv neeg daim ntaub ntawv.








2. Daim ntawv thov teb ntawm PMMA Txhaj Moulding
Kev Qhia & Kos Npe: LED npog, zaub vaj huam sib luag, teeb pom kev zoo
Teeb pom kev zoo: teeb npog, lo ntsiab muag, tiv thaiv vaj huam sib luag
Consumer & Industrial Products: Transparent vaj tse, tiv thaiv cov ntxaij vab tshaus, optical Cheebtsam
3. Yuav ua li cas kom tau ib tug zoo nto tiav rau PMMA Txhaj Moulded Parts
Cov tsos ntawm PMMA qhov chaw nyob ntawm cov pwm zoo, tswj qhov kub thiab txias, thiab kev ua haujlwm ruaj khov. Txij li PMMA yog rhiab heev rau cov cua sov thiab shear, kev tswj xyuas meej thaum txhaj tshuaj molding yog qhov tseem ceeb los tswj kom pom tseeb, tsis txhob muaj qhov kub hnyiab, thiab tiv thaiv qhov tsis xws luag.
3.1 Pwm Zoo
Kab noj hniav tag: khawb los yog qhov chaw ntxhib txo qhov pom kev pom tseeb. Polished los yog coated kab noj hniav yog siv rau glossy pob tshab qhov chaw.
Kev huv huv: Cov khoom paug tuaj yeem ua rau muaj streaks, cloudiness, los yog npuas. Kev tu pwm tsis tu ncua yog tsim nyog.
Draft lub kaum sab xis: Tsim cov qauv tsim nyog tiv thaiv cov cim rub thiab pab tso tawm qhov tsis muaj khawb.
Lub tshuab ua pa: qhov cua tsis zoo tuaj yeem ua rau hlawv cov cim, npuas, lossis cov kab ntws. Optimized vents kom du ntws thiab tsawg cua ntxiab.
Lub rooj vag thiab tus neeg khiav dej num tsim: Kev hloov pauv tau zoo thiab lub rooj vag loj kom txo qis kev ntxhov siab, khaws cia qhov muag pom tseeb thiab sib sau ua ke.
3.2 Moulding Parameters
Kev txhaj tshuaj nrawm: Kev nrawm nrawm tiv thaiv cov kab ntws, cov cim kev ntxhov siab, lossis cov nplaim taws. Kev nrawm dhau yuav ua rau muaj kev ntxhov siab sab hauv thiab txo qhov pom tseeb.
Lub tshuab cua txias: Cov cua txias tsis sib xws txo qhov kev sib tw, tshwj xeeb tshaj yog rau cov tuab lossis cov khoom siv. Maj mam txias khaws cia kom pom tseeb.
Tuav siab & lub sijhawm: Cov chaw tsim nyog tiv thaiv cov cim dab dej thiab tswj qhov kev ruaj ntseg.
Melt kub: PMMA muaj qhov ua haujlwm nqaim; overheating tuaj yeem ua rau degradation, yellowing, lossis txo cov khoom kho qhov muag.
3.3 Cov khoom siv raw
Granule uniformity: Raws li qhov loj me me kom ntseeg tau tias cov melting du thiab zoo ib yam ua tiav.
Cov ntsiab lus noo noo: PMMA tsawg dua hygroscopic tshaj PA tab sis tseem yuav tsum tau qhuav kom tsis txhob muaj npuas lossis voids.
Additive thiab colorant dispersion: Tsis zoo dispersion ua rau streaks, cloudiness, los yog xim tsis sib xws.
Impurities: Cov khoom paug tuaj yeem txo cov pob tshab lossis ua rau cov ntsiab lus tsis muaj zog; cov ntaub ntawv yuav tsum tau ua tib zoo tshuaj xyuas.
Cov ntsiab lus rov ua dua: Cov khoom siv PMMA ntau dhau tuaj yeem txo qhov pom kev pom tseeb lossis kev ua haujlwm zoo; tus piv yog tswj kom zoo zoo.
4.Qhov zoo tshaj plaws rau PMMA Txhaj Moulding
4.1 Cov Khoom Tseem Ceeb
Thermal Sensitivity: PMMA muaj qhov nqaim ua haujlwm kub (≈200-250 degree). Overheating tuaj yeem ua rau yellowing, degradation, lossis txo qhov pom qhov pom tseeb.
Flow Cwj Pwm: PMMA yog shear-sensitive; Nruab nrab txhaj tshuaj ceev thiab siab ua kom zoo sib xws, tiv thaiv kev ntxhov siab sab hauv, thiab tswj kom pom tseeb.
Shrinkage Rate: 0.2-0.6% nyob ntawm qhov tuab, tso cai rau qhov tseeb qhov tseeb.
Tshuab Hom: Ntsia hlau- hom txhaj tshuaj tshuab nrog kev tswj qhov kub thiab txias nyob rau hauv lub thoob thiab pwm zones raug pom zoo kom tsis txhob overheating thiab khaws cov khoom kho qhov muag.
Txhaj ntim: Qhov zoo tshaj plaws 50-70% ntawm lub tshuab muaj peev xwm txo tau lub sijhawm nyob thiab txo qhov kev ntxhov siab thermal.
Runner Design:
- Tus khiav tseem ceeb: Tsawg dua lossis sib npaug li 120 mm
- Sub- khiav: 5–10 mm
- Kev hloov pauv tau yooj yim txo qis qis thiab ua kom pom tseeb.
Ejection Force: Lub zog nruab nrab pom zoo; Kev quab yuam ntau dhau tuaj yeem khawb lossis kev ntxhov siab pob tshab.
Ncej -Kev Kho Mob: Kev kho qhov kub ntawm 80-90℃rau 1-2 teev txo qis kev ntxhov siab sab hauv, txo qhov kev ua tsov rog, thiab khaws cia qhov pom tseeb.
4.2 Yam Moulding Parameters
Cov txheej txheem molding rau PMMA qhov sib txawv nyob ntawm qib (general-lub hom phiaj, cuam tshuam- hloov kho, lossis xim), qhov tuab, thiab xav tau qhov pom tseeb. Txij li PMMA yog cua sov- thiab shear- rhiab heev, tswj qhov kub thiab txias, kev txhaj tshuaj me me, thiab kev ua kom txias txias yog qhov tseem ceeb los tiv thaiv yellowing, kev ntxhov siab sab hauv, warping, lossis deg tsis zoo.
|
Parameter |
General PMMA |
Kev cuam tshuam -Modified PMMA |
Xim PMMA |
Sau ntawv |
|
Barrel Kub |
220-250 degree |
230-250 degree |
225-245 degree |
Nyob twj ywm nyob rau hauv melt range kom tsis txhob degradation los yog yellowing |
|
Nozzle kub |
220-245 degree |
230-245 degree |
225-240 degree |
Me ntsis qis dua lub thoob kom tiv thaiv kom tsis txhob poob dej thiab kev ntxhov siab |
|
Pwm Kub |
50-80 degree |
60-80 degree |
60-80 degree |
Cov pwm kub kub khaws cia qhov pom kev pom tseeb thiab txo qhov kev ntxhov siab sab hauv |
|
Txhaj Tshuaj |
50-100 MPa |
60-110 MPa |
50-100 MPa |
Kho rau ib feem thickness thiab complexity los xyuas kom meej uniform filling |
|
Rov Qab Siab |
3-10 MPa |
5-12 MPa |
3-10 MPa |
Tsis tshua muaj siab rov qab txo qis shear thiab tswj cov pob tshab |
Cov kev ntsuas no ua raws li cov lus qhia dav dav. Zoo- yuav tsum tau kho raws li ib feem geometry, phab ntsa thickness, cov ntsiab lus xim, pwm tsim, thiab cua txias system kom ua tiav qhov zoo tshaj plaws, qhov tseeb, qhov pom tseeb, thiab xim sib xws.








