Ultrasonic Welded Sab nraum zoov Lub Teeb Lub Tsev - Precision Txhaj Molding & Sealed Assembly rau Ib puag ncig hnyav
Vim li cas Ultrasonic Vuam Rau Sab Nraud Lub Tsev Teeb?
Ultrasonic welding yog kev lag luam - nyiam kev koom nrog rau sab nraum zoov teeb pom kev zoo vim nws muab:
1. Superior Waterproofing (IP54-IP67 Npaj)
Lub vuam horn melts cov kab sib koom ua ke tsis muaj cov nplaum, tsim kom muaj kev sib txuas txuas ntxiv uas tiv thaiv dej, plua plav, thiab av noo los ntawm kev nkag mus rau LED chamber.
2. Lub zog siv tshuab muaj zog
Qhov sib koom ua ke muaj zog npaum li ib qho molded ib feem -zoo tagnrho rau lub teeb ua haujlwm portable, headlamps, tsheb kauj vab teeb, thiab lwm yam khoom raug cuam tshuam los yog kev co.
3. Ceev thiab huv los ua ke
Tsis muaj kua nplaum rau lub sijhawm kho, tsis muaj tshuaj lom neeg, tsis muaj VOC emissions. Zoo meej rau huab hwm coj ntau lawm thiab ib puag ncig ua raws cov kab sib dhos.
4. High Dimensional Precision rau Optics
Qhov tseem ceeb rau cov khoom muaj xws li:
- Reflector alignment
- TIR lo ntsiab muag
- Pob tshab pem hauv ntej npog
- Diffuser thiab LED PCB sib nrug
Ultrasonic vuam ua kom qhov muag pom kev zoo ib yam batch tom qab batch.
Txhaj Molding Cov Kws Tshaj Lij rau Sab Nraud Lub Teeb Hluav Taws Xob
Benma cov kev ua haujlwm ntau lawm yog optimized rau engineering plastics feem ntau siv rau sab nraum zoov teeb pom kev zoo:
Cov Khoom Siv
|
Cheebtsam |
Khoom siv |
Cov txiaj ntsig |
|
Main vaj tse |
ABS / PC + ABS |
Impact kuj, rigidity |
|
Pob tshab lens |
PC (qib kho qhov muag) |
High clarity, UV tsis kam |
|
Khawm / gaskets |
Silicone / TPE |
Waterproofing, kev xav mos |
|
Reflector lub rooj |
PC / ABS |
Thermal stability, qhov tseeb qhov tseeb |
Moulding peev xwm
Ob- txhaj tshuaj molding (nyuaj + cov khoom muag muag, khawm tsis muaj dej)
High-gloss thiab matte nto mould textures (VDI / SPI)
Ntxig molding rau hlau kub dab dej
Precision pwm nrog ± 0.03-0.05 hli kam rau ua
Peb nyob rau hauv - pab neeg siv cuab yeej hauv tsev tsim pwm khiav, rooj vag, lub kaum sab xis, thiab vuam ribs tshwj xeeb los xyuas kom meej vuam lub zog zoo thiab deformation tsawg.
Ultrasonic vuam txheej txheem rau sab nraum zoov teeb
Txhua yam khoom yog tsim los nrog cov thawj coj ntawm lub zog- cov duab peb sab me me uas yaj tam sim ntawd thaum vuam.
Standard Workflow
Kev tshuaj xyuas ntawm qhov chaw molded (warpage, size, flash, transparency)
Fixture positioning los xyuas kom meej kho qhov muag
Welding parameter teeb tsa
Zaus: 20 kHz / 28 kHz
Siab: 1.2-3.0bar
Amplitude stroke: 20-60 μm
Vuam voj voog: 0.3-0.8 vib nas this
Txias theem kom ruaj khov sib koom ua ke
Tom qab- tshuaj xyuas: sealing, lub zog, tshuaj xyuas kom zoo nkauj
IP Kev Ntsuas Dej Resistance
Peb ua cov kev ntsuam xyuas dej tsis txaus:
- Kev ntsuam xyuas huab cua
- IPX4-IPX7 tshuaj tsuag tshuaj ntsuam
- Kev ntsuam xyuas submersion
Qhov no ua kom txhua qhov welded enclosure ua tau raws li tus neeg siv khoom qhov kev xav tau ntawm ib puag ncig.
Quality Control System
Benma Electric yog ISO9001 & SMETA certified, thiab peb QC workflow muaj xws li:
Incoming khoom soj ntsuam
Resin ntawv pov thawj
Optical qib xeem rau PC
Silicone hardness thiab xim kam rau ua
Hauv - kev tswj xyuas
CPK rau qhov loj me
Welding zog sampling
Kev tshuaj xyuas saum npoo nyob rau hauv siab -lux ib puag ncig
Burr & particulate tswj rau lo ntsiab muag
Qhov kawg khoom validation
Tso pov tseg
UV aging tests
Kev ntsuas dej tsis haum
Kev sib dhos haum nrog cov PCB thiab LED modules
Peb lub hom phiaj yog yooj yim: xoom- cov ntaub ntawv tsis raug npaj rau koj cov kab sib dhos.
Muaj peev xwm tsim tau
38+ txhaj tshuaj molding tshuab (60–350 tons)
Dedicated ultrasonic vuam Rhiav
Saj zawg zog batch loj: qauv → me me batch → siab - ntim ntau lawm
Hauv -kev tsim pwm hauv tsev rau kev rov ua dua tshiab
24/7 ntau lawm rau kev txiav txim ceev
Peb txoj kev koom ua ke ntsug tso cai rau cov neeg siv khoom sib koom ua ke thiab txo tus nqi thiab lub sijhawm ua haujlwm.
Daim ntawv thov ntawm Ultrasonic Welded Sab Nraum Teeb Lub Tsev
Haum rau:
Rechargeable teeb ua haujlwm
Sab nraum zoov camping teeb
Hnub ci vaj teeb
LED kev ruaj ntseg teeb
Tsheb kauj vab pem hauv ntej teeb
kaus mom hlau teeb
Thaum muaj xwm ceev portable teeb
Headlamps rau miners los yog khiav
Txhua yam khoom uas xav tau kev sib khi, tawv, thiab ntev -cov txiaj ntsig kev ntseeg tau los ntawm ultrasonic welded vaj tse.
Pib koj qhov project nrog Benma
Peb txhawb:
OEM / ODM kev cai
Kev sib tham pub dawb DFM
Pwm tsim + txhaj tshuaj molding + ultrasonic vuam
Ntim + kev pabcuam sib dhos
Tiv tauj peb hnub no kom tau txais cov duab kos duab, kwv yees tus nqi, thiab cov lus qhia tsim khoom hauv 24 teev.
Tuam txhab Profile
BMA
Benma Electric Co., Ltd. muaj ntau yam kev txhaj tshuaj molding kev pabcuam, suav nrog kev tsim pwm, kev tsim khoom, thiab cov khoom siv yas. Nrog rau pab pawg kws tshaj lij thiab qib siab hauv - cov cuab yeej hauv tsev, peb ua kom siab - cov khoom siv hauv kev lag luam, teeb pom kev zoo sab nraum zoov, thiab cov khoom siv hluav taws xob.
Pwm
Rhiav
Kev cob qhia ua haujlwm
Khoom siv
Lub tsev khaws khoom
Kho vajtse
Rhiav
Kev sib dhos
Rhiav
Laboratory
Txhaj Molding Rhiav Kev Npaj
Lub zoned Rhiav layout txhawb kev ua haujlwm tsis tu ncua thiab txhim kho kev tswj hwm txhua theem tsim khoom.
Khoom siv Hoobkas
Nrog rau kev txiav- cov khoom siv ntug, peb lub rooj cob qhia tswj kev tsim khoom raug thiab kev ua haujlwm tsis cuam tshuam.
Packing thiab Shipping
● Customized Packing
Peb lub ntim customization suav nrog logo luam ntawv, daim ntawv thov daim ntawv lo, thiab cov thawv ntim khoom muaj npe. Export pob khoom muaj zog nrog cov qauv ruaj khov rau kev nyab xeeb thoob ntiaj teb.
● Shipping
Peb txhawb nqa hiav txwv thiab huab cua rau kev xa khoom loj. Rau kev xa khoom me me, peb cia siab rau UPS, DHL, TNT, thiab FedEx.
FAQ
Q1: Cov ntaub ntawv dab tsi koj xav tau rau tus qauv kev cai?
A1: CAD / 3D tsim los yog qauv siv, thiab cov ntsiab lus ntawm cov khoom thiab ntau.
Q2: Puas yog kuv cov ntaub ntawv khaws cia ntiag tug?
A2: Yog, kev ceev ntiag tug tau lees paub nrog NDAs.
Q3: Koj puas txhawb nqa lub logo?
A3: Yog lawm - luam ntawv, kos duab, thiab molding xaiv muaj.
Q4: Koj puas tuaj yeem tsim raws li tus qauv?
A4: Yog, nrog rov qab engineering thiab kev ntsuas qhov tseeb.
Q5: Koj cov nqe lus them nqi yog dab tsi?
A5: T / T, 30% tso nyiaj.
Cim npe nrov: Tuam Tshoj ultrasonic welded sab nraum zoov lub teeb vaj tsev, Tuam Tshoj ultrasonic welded sab nraum zoov lub teeb vaj tsev manufacturers, lwm tus neeg, Hoobkas
